Fan Cheng
Several application scenarios of industrial robots
Published on:2020-07-02
Palletizing robot:
The type of packaging, factory environment and customer demand turn palletizing into a headache problem in the packaging factory. The biggest advantage of selecting palletizing robot is to liberate the labor force. One palletizing machine can replace the workload of at least three or four workers, greatly reducing the labor cost. The palletizing robot is a neat and automatic palletizing of packaged goods. A mechanical interface is installed at the end actuator, which can change hands with each other, so that the palletizing robot can be used in more occasions. Its application in industrial production and three-dimensional warehouse will undoubtedly greatly improve the production force and reduce the work intensity of workers, In some bad working environment, it also plays an effective role in ensuring the personal safety of workers.
Robot stamping:
Stamping robot can replace the tedious and repetitive labor of manual operation to realize the full automation of production machinery, and can ensure personal safety under the condition of high-speed operation in different environments. Therefore, it is widely used in machinery manufacturing, metallurgy, electronics, light industry, atomic energy and other enterprises, because these industries have relatively more repetitive actions in the production process, Therefore, the value of using stamping robots in these industries will be very high, and the efficiency of using stamping robots to produce goods in these industries will be very high, so as to bring higher profits to enterprises. Robot full automation solution: save manpower and material resources and reduce the cost of enterprises in the production process. Take out the produced products and place them on the conveyor belt or receiving table and transfer them to the designated target location. As long as one person manages or one person looks at two or more injection molding machines at the same time, it can greatly save labor and labor wage cost. Making an automatic assembly line can save the scope of use of the factory.
Robot sorting
Sorting is the most complex part of internal logistics, which often consumes the most labor hours. The automatic sorting robot can realize 24-hour uninterrupted sorting; Small floor area and high sorting efficiency, which can reduce 70% labor; Accurate and efficient, improve work efficiency and reduce logistics costs.
Robot high-speed sorting can accurately track the speed of the conveyor belt in the fast assembly line operation, identify the position, color, shape and size of objects through visual intelligence, and carry out packing, sorting and arrangement according to specific requirements. With its fast and flexible characteristics, it greatly improves the efficiency of the enterprise production line and reduces the operation cost of the enterprise.
Performance: support RS232 / 485, TCP / IP custom communication; Support EtherCAT, MODBUS 485 and Modbus TCP standard bus communication;
The motion control module is responsible for the processing and motion control of machine kinematics, path planning and other algorithms; The vision module includes vision calibration, template matching and image processing;
The tracking module matches the visual processing results and the operation of the external conveyor line for dynamic tracking to realize the seamless connection between machine and vision.
Robot welding
Using robots for welding can greatly improve production efficiency and economic efficiency; The welding parameters play a decisive role in the welding results. During manual welding, the speed and dry elongation change. The moving speed of the robot is fast, up to 3m / s, or even faster. The efficiency of robot welding can be increased by 2 ~ 4 times than that of manual welding, and the welding quality is excellent and stable.
Robot laser cutting
During laser cutting, the flexible and fast working performance of industrial robots can be used. According to the size of the workpiece cut and processed by customers, the robot can be installed in front or upside down, and the teaching programming or off-line programming can be carried out for different products. The sixth axis of the robot is loaded with optical fiber laser cutting head to cut the irregular workpiece in three dimensions. The processing cost is low. Although the one-time investment of equipment is expensive, continuous and large-scale processing will eventually reduce the comprehensive cost of each workpiece.
Robot Spraying
Spraying robot, also known as spraying robot, is an industrial robot that can automatically spray paint or spray other coatings.
The spraying robot accurately sprays according to the trajectory, has no offset and perfectly controls the start of the spray gun. Ensure the specified spraying thickness and minimize the deviation. Spraying robot spraying can reduce the waste of spraying and spraying agent, prolong the filter life, reduce the mud ash content in the spraying room, significantly prolong the working time of the filter and reduce the scaling in the spraying room. Transport level increased by 30%!
Robot vision application
Robot vision technology is to add machine vision to the industrial robot application system and coordinate with each other to complete the corresponding work.
Using industrial robot vision technology can avoid the influence of some external factors on the inspection accuracy, effectively overcome the influence of temperature and speed, and improve the inspection accuracy. Machine vision can detect the shape, color, size, brightness and length of products. With industrial robots, it can complete the requirements of material positioning, tracking, sorting and assembly.
Loading and unloading of machine tool
The loading and unloading robot system of machine tool is mainly used for the loading of rough parts to be processed in machining unit and automatic production line, the blanking of finished workpieces, the process conversion between machine tool and machine tool, the handling of workpieces and the turnover of workpieces, so as to realize the automatic processing of metal cutting machine tools such as turning, milling, grinding and drilling.
The close combination of robot and machine tool is not only the improvement of automatic production level, but also the innovation of factory production efficiency and competitiveness. The loading and unloading of machining requires repeated and continuous operations, and the consistency and accuracy of operations are requiredHowever, the processing process of accessories in general factories requires continuous processing of multiple machine tools and multiple processes... With the production pressure brought by the improvement of labor cost and production efficiency, the automation degree of processing capacity and flexible manufacturing capacity have become the key to improve the competitiveness of factories. The robot replaces the manual loading and unloading operation by means of automatic feeding silo, conveyor belt and so onTo realize an efficient automatic loading and unloading system.
The type of packaging, factory environment and customer demand turn palletizing into a headache problem in the packaging factory. The biggest advantage of selecting palletizing robot is to liberate the labor force. One palletizing machine can replace the workload of at least three or four workers, greatly reducing the labor cost. The palletizing robot is a neat and automatic palletizing of packaged goods. A mechanical interface is installed at the end actuator, which can change hands with each other, so that the palletizing robot can be used in more occasions. Its application in industrial production and three-dimensional warehouse will undoubtedly greatly improve the production force and reduce the work intensity of workers, In some bad working environment, it also plays an effective role in ensuring the personal safety of workers.
Robot stamping:
Stamping robot can replace the tedious and repetitive labor of manual operation to realize the full automation of production machinery, and can ensure personal safety under the condition of high-speed operation in different environments. Therefore, it is widely used in machinery manufacturing, metallurgy, electronics, light industry, atomic energy and other enterprises, because these industries have relatively more repetitive actions in the production process, Therefore, the value of using stamping robots in these industries will be very high, and the efficiency of using stamping robots to produce goods in these industries will be very high, so as to bring higher profits to enterprises. Robot full automation solution: save manpower and material resources and reduce the cost of enterprises in the production process. Take out the produced products and place them on the conveyor belt or receiving table and transfer them to the designated target location. As long as one person manages or one person looks at two or more injection molding machines at the same time, it can greatly save labor and labor wage cost. Making an automatic assembly line can save the scope of use of the factory.
Robot sorting
Sorting is the most complex part of internal logistics, which often consumes the most labor hours. The automatic sorting robot can realize 24-hour uninterrupted sorting; Small floor area and high sorting efficiency, which can reduce 70% labor; Accurate and efficient, improve work efficiency and reduce logistics costs.
Robot high-speed sorting can accurately track the speed of the conveyor belt in the fast assembly line operation, identify the position, color, shape and size of objects through visual intelligence, and carry out packing, sorting and arrangement according to specific requirements. With its fast and flexible characteristics, it greatly improves the efficiency of the enterprise production line and reduces the operation cost of the enterprise.
Performance: support RS232 / 485, TCP / IP custom communication; Support EtherCAT, MODBUS 485 and Modbus TCP standard bus communication;
The motion control module is responsible for the processing and motion control of machine kinematics, path planning and other algorithms; The vision module includes vision calibration, template matching and image processing;
The tracking module matches the visual processing results and the operation of the external conveyor line for dynamic tracking to realize the seamless connection between machine and vision.
Robot welding
Using robots for welding can greatly improve production efficiency and economic efficiency; The welding parameters play a decisive role in the welding results. During manual welding, the speed and dry elongation change. The moving speed of the robot is fast, up to 3m / s, or even faster. The efficiency of robot welding can be increased by 2 ~ 4 times than that of manual welding, and the welding quality is excellent and stable.
Robot laser cutting
During laser cutting, the flexible and fast working performance of industrial robots can be used. According to the size of the workpiece cut and processed by customers, the robot can be installed in front or upside down, and the teaching programming or off-line programming can be carried out for different products. The sixth axis of the robot is loaded with optical fiber laser cutting head to cut the irregular workpiece in three dimensions. The processing cost is low. Although the one-time investment of equipment is expensive, continuous and large-scale processing will eventually reduce the comprehensive cost of each workpiece.
Robot Spraying
Spraying robot, also known as spraying robot, is an industrial robot that can automatically spray paint or spray other coatings.
The spraying robot accurately sprays according to the trajectory, has no offset and perfectly controls the start of the spray gun. Ensure the specified spraying thickness and minimize the deviation. Spraying robot spraying can reduce the waste of spraying and spraying agent, prolong the filter life, reduce the mud ash content in the spraying room, significantly prolong the working time of the filter and reduce the scaling in the spraying room. Transport level increased by 30%!
Robot vision application
Robot vision technology is to add machine vision to the industrial robot application system and coordinate with each other to complete the corresponding work.
Using industrial robot vision technology can avoid the influence of some external factors on the inspection accuracy, effectively overcome the influence of temperature and speed, and improve the inspection accuracy. Machine vision can detect the shape, color, size, brightness and length of products. With industrial robots, it can complete the requirements of material positioning, tracking, sorting and assembly.
Loading and unloading of machine tool
The loading and unloading robot system of machine tool is mainly used for the loading of rough parts to be processed in machining unit and automatic production line, the blanking of finished workpieces, the process conversion between machine tool and machine tool, the handling of workpieces and the turnover of workpieces, so as to realize the automatic processing of metal cutting machine tools such as turning, milling, grinding and drilling.
The close combination of robot and machine tool is not only the improvement of automatic production level, but also the innovation of factory production efficiency and competitiveness. The loading and unloading of machining requires repeated and continuous operations, and the consistency and accuracy of operations are requiredHowever, the processing process of accessories in general factories requires continuous processing of multiple machine tools and multiple processes... With the production pressure brought by the improvement of labor cost and production efficiency, the automation degree of processing capacity and flexible manufacturing capacity have become the key to improve the competitiveness of factories. The robot replaces the manual loading and unloading operation by means of automatic feeding silo, conveyor belt and so onTo realize an efficient automatic loading and unloading system.
